The Key Components Behind Our Air Disc Brake Calipers Built for Performance and Durability

The Key Components Behind Our Air Disc Brake Calipers Built for Performance and Durability

We focus on using the highest-quality materials and components in our remanufactured air disc brake calipers. We guarantee optimal function, durability, and performance through every step of our process.

Here’s a closer look at the key components that make our calipers stand out:

Silica-Reinforced Rubber Materials for Longevity

Our air disc brake calipers feature silica-reinforced rubber components, known for their ability to withstand extreme temperature fluctuations, from -40°C to 300°C. This advanced material ensures the rubber components maintain integrity and resilience even under harsh braking conditions, extending the caliper's life.

Adjusters with Verified Torque Force Function

The main adjusters in our calipers play a critical role in maintaining proper brake pad clearance. These adjusters undergo rigorous torque force testing, where we use a torque bar to ensure they meet the exact specifications. This guarantees they function precisely, ensuring consistent and reliable braking performance.

Heat-Treated Bearings and Lever Journal Surfaces

We use heat-treated bearings and lever journal surfaces, which are hardened to withstand high-stress conditions. This heat treatment process enhances their durability, preventing premature wear and failure while maintaining reliable braking performance.

Induction-Hardened Guide Pins

To ensure smooth operation, our calipers feature induction-hardened guide pins. This process strengthens the guide pins, making them resistant to wear and allowing for more reliable performance under high pressure, which is essential in heavy-duty vehicle braking systems.

Dacromet-Coated Bolts for Maximum Durability

The bolts in our calipers are Dacromet-coated, which significantly improves corrosion resistance. These bolts hold up under extreme conditions, maintaining secure assembly for the entire life of the caliper.


Our Remanufacturing Process

At SBS BRAKES INC., we follow a strict remanufacturing process that guarantees the highest standards of quality. Each caliper is disassembled, cleaned, shot-blasted, powder-coated, oven-baked, reassembled, and tested before it's ready for use. We ensure every component of the caliper functions like new—no compromises.

See Our Caliper Repair Components in Action 🎥

To give you a clear understanding of how we put our calipers and components to work, watch our video showcasing the caliper repair components in action! See firsthand how we test and verify every key part during the remanufacturing process.

https://www.youtube.com/watch?v=mR_Z4CEbFiE

 

Leave a comment