Air Disc Brake Caliper Remanufacturing🛠️💨
Remanufactured calipers provide a cost-effective and environmentally friendly solution, delivering the same high performance and safety standards as new. 🌍💰
Why Remanufactured Air Disc Brake Calipers? 🔧
Remanufacturing air disc brake calipers is a sustainable process that helps reduce waste while offering substantial cost savings. By restoring the calipers to factory specifications, we ensure that they function just like new, with no compromise on quality. These calipers undergo testing to meet OEM (Original Equipment Manufacturer) standards, ensuring performance for heavy-duty vehicles.
Our Remanufacturing Process ⚙️
The remanufacturing process is carefully structured to restore air disc brake calipers to their original state of performance and durability. Here's an overview of the process:
- Disassembly 🔨: All parts of the caliper are disassembled for inspection. Any damaged or worn-out parts are discarded for recycling.
- Cleaning & Shot Blasting 🧼: The caliper bodies are thoroughly cleaned to remove any debris, dirt, or grime. Shot blasting is then performed to ensure a smooth surface.
- Powder Coating 🎨: A high-quality powder coating is applied to the caliper bodies to prevent corrosion and provide durability in all weather conditions.
- Oven Baking 🍞: After coating, the calipers are oven-baked to cure the powder coating, ensuring a long-lasting and sturdy finish.
- Reassembly 🛠️: The calipers are reassembled with high-quality, factory-approved components. Every part is checked for proper fit and function.
- Testing 🧪: We perform various critical tests to ensure the calipers function just like new:
○ Piston Retraction Test 🛑: The pistons are engaged and disengaged to ensure they extend and retract smoothly, simulating real braking conditions and confirming proper operation.
○ Brake Pad Clearance Test 🔍: A measuring gauge is used to verify that the brake pad clearance meets the OEM specifications, ensuring the correct distance for optimal braking performance.
○ Torque Function Test for Main Adjuster ⚙️: The main adjuster’s torque force is verified with a torque bar to ensure it operates within the correct torque range, providing proper brake pad clearance during braking.
○ Leakage Test 🔒: The caliper is tested for leaks to ensure no air escapes during operation, preserving brake efficiency.
- Packaging & Quality Check 📦: Once the calipers pass all tests, they undergo a final inspection before being carefully packaged for shipment, ensuring everything is ready for installation.
Why Choose Remanufactured Calipers? 💡
● Cost-Effective: Remanufactured calipers are a more affordable solution than buying new ones.
● Eco-Friendly 🌱: Reduces waste and minimizes environmental impact by reusing parts.
● OEM Quality ✅: Each remanufactured caliper is restored to meet OEM specifications, ensuring the same performance as new calipers.
● Rigorous Testing 🔬: Extensive testing guarantees that every caliper meets safety and functionality standards.
See It in Action! 🎬
Want to see how we bring air disc brake calipers back to life? Watch our real process video below for an in-depth look at every step of the remanufacturing process!
And for a fun, visual explanation of the process, check out our cartoon video: